Technical Service Bulletin: 2003-2006 5.9 L Cummins Belt Chirp
Description
Reference Number(s): 09-004-06, Date of Issue: March 31, 2006
| CHRYSLER: | 2003-2006 (DH/D1) Ram Truck (Diesel) |
| GROUP: | Engine |
Details
SUBJECT
Accessory Drive Belt Chirp At Shut Down
OVERVIEW
This bulletin involves installing an overrunning clutch pulley on the generator.
NOTE: This bulletin applies to vehicles equipped with a Diesel Engine, sale code ETH.
SYMPTOM/CONDITION
A chirping sound maybe heard coming from the accessory drive belt when the engine is shutdown.
DIAGNOSIS
If a customer indicates that the condition is present, perform the Repair Procedure.
PARTS REQUIRED
PARTS DESCRIPTION
| Qty. | Part No. | Description |
| 1 | 05183490 AA | Overrunning Clutch Pulley |
SPECIAL TOOLS/EQUIPMENT REQUIRED
SPECIAL TOOLS DESCRIPTION
| 8823 | Generator Shaft Holder |
REPAIR PROCEDURE
- Disconnect and isolate both negative battery cables.
- Remove the air cleaner box.
- Loosen the accessory drive belt and disengage it from the generator.
- Remove the generator.
- Remove the drive pulley from the generator.
- Install the new drive pulley, p/n 05183490AA, using toll number 8823 to hold the generator shaft. Tighten the nut to 80 Nm (60 ft. lbs.)
- Install the generator. Tighten the bolts to 41 Nm (30 ft. lbs.)
- Install the accessory drive belt.
- Install the air cleaner box.
- Connect the negative battery cables.
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